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AM / DM- Process Engineering (Mechanical)

Experience : 5 - 7 Years

CTC: Up-to 13 LPA

Qualification : BTech / Diploma- Mechanical

Key Skill: Press Shop, Process Engineering, Machine Shop, Sheet Metals.

Company Industry : Stationary Tools

Scope: Press Shop, Machine shop, Heat treatment, molding and assembly line s.

Key Responsibilities:

1. Provide assistance to manufacturing operations including troubleshooting of Press Shop, machine shop issues, special testing during product and process validation and assistance in identifying root cause with experience in different quality tools and problem solving techniques

2. Carryout different engineering analysis in press tools, machinery, material handling to find out the wastages in press shop and machine shop and to eliminate the NVAs and improve availability-OEE

3. Detailed analysis of different down times of different manufacturing processes to find out the solutions with help of different tools of manufacturing to improve Quality and delivery of production lines

4. Initiate /lead the CFTs for recommend formal corrective actions to Process or product design improvements

5. Leading role in new product realization , capacity planning, process development and all other EFTGs to ensure product handover within project planned time

6. Lead and coach subordinates and production personnel on process, equipment, and analytical approach to problem solving and continuous improvement

7. Carry out formal and timely manufacturability (DFM/DFT/DFA) review on all new products

8. Develop new processes based on new technology requirements

9. Lead a team of engineers and production people on processes-

10. Coordinate with Product Engineering/Tool Engineering/Program Management to assure that all Engineering models/drawings and specification are adequate to accurately define all manufacturing and quality requirements to produce a product that meets design requirements

11. Manage and review plant capacity requirements for new products and constraints in existing plant capacity , Drive continuous improvement activities in quality, cycle times, process improvement, machine availability through lean techniques and value engineering to enhance the capability of existing processes and remove waste

12. Perform all other duties as deemed necessary by the department manager

13. Contribute to the creation and implementation of best practice production Engineering; planning vision, strategy, policies, processes and procedures to aid and improve operational performance

14. Develop and maintain project plans and budget profiles to ensure delivery of milestones to agreed cost targets and timescales

15. Identify and justify capital equipment investment

16. Analyze downtime, identify trends and develop solutions-demonstrate with CFTs

17. Ensure accuracy of Process Engineering procedures and documentation (APQP-PPAP and departmental documentation)

18. Leading role in preparing and reviewing of PFMEA, Control Plan and other process documents as per company and department requirement and customer requirement

19. Develop and maintain strong relationships with internal and external stakeholders to ensure optimal performances.

Able to demonstrate experience of working within a manufacturing environment in Press Shop, Machine Shop, Tool Engineering/ Heat treatment, molding and assembly lines

Strong working knowledge of 2D and 3D CAD, Solid Works, Minitab.

In depth knowledge and experience of Design Failure Mode and Effect Analysis (DFMEA), Failure Mode and Effect Analysis (FMEA), Advanced Product Quality Planning (APQP), Production Part Approval Process (PPAP),

Lean Manufacturing techniques- VSM, Line Balancing, DILO, TOC

Certified in ISO-9001-2015/IATF 2016 and EMS

Experience of New Product Introduction, reworking design changes and upgrades through to production (ECNs/PCNs)

Experience in planning and exaction of plant layout, facility analysis, and operational work force management

Experience in production services- Routings, Cell Manufacturing, material Handling and F low.

Skills and Attributes:

Understanding manufacturing processes

Understanding engineering, scientific and other technical information

Understand lean manufacturing

Ability to work in a diverse and dynamic environment

Planning and prioritizing activities

Good communication and interpersonal skills

Ability to present data effectively and maintain department MIS records and process records

Problem-solving skills- 7QC Tools, Poke Yoke,8D,DMAIC,PDCA

Understanding of Health and Safety practices-EHS-OHSAS

Team working and leading skills-Team Management and

Ability to effectively train people inside and outside their work group

Develops and applies advanced technologies, engineering principles, theories and concepts

Exercises comprehensive discretion in judgment and initiative in setting and implementing goals

Location: Ludhiana

Qualifications and Experience Levels:

Relevant manufacturing/engineering degree is preferred- B. Tech (Mechanical/Industrial)

Interested candidates can email resume at harleeenkaur@hrworldsolutions.com

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