Sr. Manager / AGM- Mechanical- Cement Plant, Experience: 12 - 15 Years

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Date : 06-10-2024

Job Description:

 

Cement Grinding and Roller Press Maintenance In-charge

 

 

Manpower and Spare Planning:

 

Plan and allocate resources, including manpower and spare parts, for routine and major shutdown maintenance of the Roller Press preferably TKIL Roller Press and overall cement grinding section.
 

Ensure critical spares for the Roller Press and grinding equipment are available and properly stocked for preventive and corrective maintenance.
 

 

Procurement and Material Follow-up:
 

Raise Purchase Requisitions (PR) for required materials and spare parts.
 

Coordinate and follow up with the purchasing department to ensure the timely delivery of Roller Press components and other materials to avoid operational delays.
 

 

Project Identification and Execution:
 

Identify and execute de-bottlenecking projects in the cement grinding section, with particular emphasis on optimizing Roller Press operations.
 

Collaborate with cross-functional teams to improve throughput and reduce downtime related to Roller Press and cement grinding operations.
 

Circuit Inspection and Troubleshooting:
 

Perform routine inspections from the clinker tank to the cement silo top, focusing on the Roller Press system.
 

Conduct Why-Why analysis to identify the root cause of mechanical failures or performance issues within the Roller Press and grinding circuit and implement corrective actions.
 

Fly ash System Maintenance:
 

Plan and oversee the maintenance of the fly ash handling system, ensuring its integration with the cement grinding and Roller Press operations.

 

 

Key Skills and Competencies:

 

Strong knowledge of cement plant mechanical systems, with specific expertise in Roller Press operations and maintenance.
 

Expertise in maintenance planning and execution, particularly in cement grinding and Roller Press operations.
 

Ability to manage large teams and coordinate with various departments (purchase, production, etc.).
 

Proficient in conducting root cause analysis and implementing effective solutions, especially in relation to Roller Press equipment.
 

Excellent project management skills for executing improvement projects.
 

Strong communication and leadership skills to drive performance and efficiency.
 

Knowledge of safety and environmental standards within a heavy industrial setting.

 

 

Preferred candidate profile:

 

Bachelors degree in Mechanical Engineering or a related field.
 

Minimum 15 years of experience in mechanical maintenance within a cement plant with specific experience in Roller Press maintenance.
 

Proven experience in managing maintenance activities, including shutdowns and large-scale projects related to cement grinding and Roller Press systems.
 

Familiarity with SAP or other maintenance management systems is a plus.
 

Strong commitment to safety and environmental compliance.
 

Willingness to work in a dynamic and fast-paced environment.f
 

Fluency in Telugu and English.
 

Fluency in Hindi is a plus.

 

Education
 

B.Tech/B.E. in Mechanical
 

M.Tech in Mechanical