Asst Manager- Process (CRO & Raw Mill)- Cement Mill, Experience: 4 - 8 Years

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Date : 30-11-2023

Job Description

 

Key Skills:

 

 Kiln and Mill operation and process Optimization, Refractory installation, CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards.

 

• KRA 1: Accountability: Production and Quality.

 

Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.

 

- Close monitoring of process parameters i.e., draft, temperatures, power etc. along with process trends.

 

- Corrective and preventive action for abnormal situation / alarms.

 

- Interact with concerned maintenance department for shift problems.

 

 

• KRA 2: Cost Control.

 

Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.

 

Continuous monitoring of trends along with process parameters.

 

Ensure running of power saving equipment in SPRS.

 

Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.

 

 

• KRA 3: Process Maintenance Jobs.

 

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

 

Supervise for correct installation of bricks / castable.

 

Take no load trials of standby equipment’s.

 

Changeovers whenever required.

 

Co-ordination for shutdown activities assigned.

 

• KRA 4: Housekeeping and Environmental / Safety.

 

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

 

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.

 

Using personal protective equipment’s.

 

Participating in WCM activities

 

SBO round and walk by inspection.

 

• KRA 5: System Implementation:

 

The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal

 

Mills 4 thorough the involvement of employees for improving plant working and quality standard.

 

Identify and improvement study and kaizen.

 

Identify & get rectified.

 

- Abnormalities.

 

- Spillage/leakages.

 

- Unsafe conditions/practices.

 

5S activities.

 

- Points emerged in campaigns.

 

Implementation plan for

 

Quality improvement objectives.

 

Improvement of WCM criteria score.

 

EMS targets.

 

Internal customer rating improvement.

 

- Statutory compliance.

 

Improvement of OEE/MTBF/MTTR

 

- Elimination of Muda.

 

Does why analysis.

 

Prepare/present weekly/monthly WCM presentation.

 

Develop one point lesson.

 

Update WCM activity board

 

Create awareness in team members. Develop visual controls.

 

 Company quarter provided.
 

Malkhed Railway station is adjacent to colony.
 

 Qualification:

 

M.Sc / B.Sc (Chemistry)