Asst Engineer (CCR Operation)- Cement Plant, Experience: 1 - 3 Years, CTC: ₹ 2 - 2.5 LPA

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Date : 30-01-2026

Key Skills

Cement Technology, VRPM, Ball Mill Operation, Chemical Engineering.

Experience in plant operation and process control, knowledge of DCS/PLC systems, and familiarity with cement technology

Operate and control plant equipment, monitor process parameters, and ensure quality control.

 

Job description

 

1. Plant Operation & Process Control

 

Operate and control plant equipment (Kiln, Raw Mill, Cement Mill, Coal Mill, and auxiliary systems) through DCS/PLC systems.

Monitor process parameters such as temperature, pressure, feed rate, airflow, and power consumption.

Maintain stable kiln operation to achieve targeted clinker production and quality.

Optimize mill operations for desired output and fineness.

Ensure smooth start-up and shutdown of plant sections as per SOPs.

 

2. Process Monitoring & Optimization

 

Continuously analyze trends and alarms on control systems.

Adjust process parameters to maintain production targets and reduce specific heat & power consumption.

Coordinate with field operators to rectify process deviations.

Take corrective actions during process disturbances (coating collapse, kiln trips, blockages, etc.).

 

3. Quality Control Support

 

Maintain process parameters to achieve desired clinker and cement quality.

Coordinate with the Quality/QA Lab for sample results and make necessary adjustments.

Control raw mix proportioning as per quality norms.

 

4. Equipment Safety & Protection

 

Ensure all interlocks and safety systems are functioning.

Avoid equipment overloading and unsafe operations.

Report any abnormal sound, vibration, or parameter variation immediately.

 

5. Coordination & Communication

 

Maintain constant communication with field operators, maintenance team, and shift in-charge.

Guide field staff during breakdowns and process upsets.

Record shift activities and important observations in log sheets.

 

6. Breakdown & Emergency Handling

 

Take quick decisions during equipment failure or power tripping.

Follow emergency procedures during kiln trips, fire, or system failure.

Support maintenance team during troubleshooting.

 

7. Documentation & Reporting

 

Maintain DCS logs, production reports, and shift reports.

Record downtime, process interruptions, and corrective actions taken.

Ensure proper handover to the next shift..

 

Education

Diploma in Chemical Engineering, Civil Engineering, MS/M. Sc(Science)