Process Sr. Engineer/Asst Manager- (CRO & Raw Mill), Cement Plant, Experience: 4 - 10 Years

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Date : 11-10-2023

Job Description

 

 

Accountability: Production and Quality.

 

Monitoring of Raw Mill / Cement Mill /Kiln / Coal Mill 4 process parameters for production optimization and quality control.

 

- Close monitoring of process parameters i.e., draft, temperatures, power etc. along with process trends.

 

- Corrective and preventive action for abnormal situation / alarms.

 

- Interact with concerned maintenance department for shift problems.

 

 

Cost Control.

 

Identifying and bringing to the notice of Section Head for unnecessary interlocks / idle running of equipment’s.

 

Continuous monitoring of trends along with process parameters.

 

Ensure running of power saving equipment in SPRS.

 

Running Raw Mills / Cement Mills and Kilns / Coolers 4 in 4 logic control.

 

Process Maintenance Jobs.

 

Coordination for Refractory work in shutdown activities and shutdown jobs at various places.

 

Supervise for correct installation of bricks / castable.

 

Take no load trials of standby equipment’s.

 

Changeovers whenever required.

 

Co-ordination for shutdown activities assigned.

 

Housekeeping and Environmental / Safety.

 

Practice of good housekeeping standards with reference to spillages / leakages etc. and environment / safety performance in the section / team area.

 

Monitor performance of dust control equipment’s i.e., GCT, ESP, Dust collectors, CO tripping.

 

Using personal protective equipment’s.

 

Participating in WCM activities

 

SBO round and walk by inspection.

 

System Implementation:

 

The system requirements of ISO, EMS, OHSAS, SA 8000 and WCM systems in Raw Mills / Cement Mills and Kiln / Coal

 

Mills 4 thorough the involvement of employees for improving plant working and quality standard.

 

Identify and improvement study and kaizen.

 

Identify & get rectified.

 

- Abnormalities.

 

- Spillage/leakages.

 

- Unsafe conditions/practices.

 

5S activities.

 

- Points emerged in campaigns.

 

Implementation plan for

 

Quality improvement objectives.

 

Improvement of WCM criteria score.

 

EMS targets.

 

Internal customer rating improvement.

 

- Statutory compliance.

 

Improvement of OEE/MTBF/MTTR

 

- Elimination of Muda.

 

Does why analysis.

 

Prepare/present weekly/monthly WCM presentation.

 

Develop one point lesson.

 

Update WCM activity board

 

Create awareness in team members. Develop visual controls.

 

 Company quarter provided.
 

Malkhed Railway station is adjacent to colony.

 

 Skills:

 

 Kiln and Mill operation and process Optimization, Refractory installation, CCR Kiln operation, Mill Operation, Refractory installation, Knowledge of safety standards.

 

Qualification:

 

M.Sc / B.Sc (Chemistry)