Sr. Manager- Process- Cement Plant, Experience: 12 - 16 Years

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Date : 27-06-2025

Job Description:

 

Production Management
 

Experience in production management and process optimization in a manufacturing environment
 

Lead daily operations of kiln and mills, optimize processes, ensure quality standards, and manage safety compliance
 

Lead the daily operations of kiln, raw mill, cement mill, and coal mill to achieve production targets.
 

Prepare and implement monthly and annual production plans aligned with business goals.
 

Monitor equipment performance and ensure maximum equipment utilization with minimal downtime.

 

Process Optimization
 

Optimize process parameters to improve productivity and reduce energy and fuel consumption.
 

Conduct regular process audits, identify inefficiencies, and implement corrective actions.
 

Collaborate with R&D, Quality, and Maintenance teams to introduce process improvements and upgrades.

 

Quality Assurance
 

Ensure that the product meets the required quality standards (BIS/ASTM/EN).
 

Coordinate with the Quality Control department for raw mix design, clinker quality, and cement fineness.
 

Minimize process deviations and improve product consistency.
 

Cost Efficiency
 

Monitor and control specific heat and power consumption.
 

Identify areas for cost reduction without compromising on quality or safety.
 

Manage material balance, fuel consumption, and raw mix proportions effectively.
 

Safety & Environment Compliance
 

Ensure that all operations comply with health, safety, and environmental standards.
 

Promote and implement safety practices across all production areas.
 

Conduct risk assessments and participate in safety audits and incident investigations.
 

Leadership & Team Management
 

Lead and mentor a team of CCR operators, shift engineers, and process engineers.
 

Conduct regular training programs to upgrade team skills and knowledge.
 

Promote a performance-driven culture with a focus on continuous improvement.

 

Reporting & Documentation
 

Maintain daily, monthly, and annual reports on production, fuel consumption, and process performance.
 

Provide data and analysis to senior management for strategic decision-making.
 

Ensure timely submission of reports to regulatory bodies, if applicable.


Education
 

B.Tech/B.E. in Chemical