AGM Production- Cement Plant, Experience: 15 - 20 Years

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Date : 19-09-2024

Key Skills:

 

Process Engineering, Production Planning, Chemical Engineering, Cement Plant.

 

Job Description

 

Operational Management:
 

Achieve budgeted throughput, budgeted power consumption, budgeted heat consumption.
 

Check operation parameters of all equipment's. Identify abnormalities if any and comply for corrective actions.
 

Check out the critical requirements to ensure sustained run and work together with cross functional departments.
 

Check quality parameters for operation of Kiln & mills. Identify idle running/False air of equipment if any & take corrective actions.
 

To ensure Productivity Improvement and reduction in specific power consumption
 

To control stack Emission and AFR feeding weight basis

 

 

Cost Control & Optimization:
 

Reduction in RPM and Stores and Spares cost, refractory inventory management
 

Ensure consumption of refractories with proper planning, shutdown manpower management.
 

Ensure optimum utilization of regular contractor manpower.
 

Reduction in stores & spares consumption and Reduction in specific heat consumption
 

Preparation of the departmental zero-base budget

 

 

Plant Availability & Continuous improvement:
 

Reduction in Process stoppages of Mills and Kiln
 

Ensure Operational efficiency of CCR staff
 

Reduction in specific heat consumption Uses of petcoke. WHRS generation optimisation & AFR enhancement
 

Reduction in heat consumption of lines Enhance usage of Use of pet coke in lines Reduction of false air ingress
 

False air Reduction in lines
 

Study the heat balance & other process measurements carried by Tech Cell
 

Conduct other studies as per requirement
 

To optimize fuel mix utilization in Kiln to optimize fuel cost within budget using proper fuel mix.

 

 

SHE (Safety, Health & Environment) along with Sustainability initiatives
 

-Ensuring Zero fatality and personal accidents, Compliance of Black/Red corner notice and recommendations, JCC implementation, No of safety observations, Daily walk through implementation
 

Ensuring 100% compliance of all safety standards and all applicable recommendations related to section
 

Build strong believe and adherence among team about I know my job, I know the hazards associated with my job and I applied control measures & I escalate to my senior among manpower deployed in sections/department manpower including peer, O&S, WB & CL manpower
 

Ensure strict compliance of procedures in routine jobs and adhering of all safety precautions on the site and off the site
 

Timely conducting self and team scheduled SO round and reporting of accidents, incidents and near misses on occurrences in section head in system
 

To ensure daily Tool Box Talk and deliberating on safety incident or knowledge sharing
 

Active participation in safety training, safety sub committees, standard champions meeting and any safety event by self and team
 

Ensure that there is no waste of power in section, no leakage of water, oil, air etc and time to time auditing and rechecking such areas for timely action
 

Ensure good health of self and team and creating awareness among team about sustainability initiatives of unit, business and group.

 

 

People Management & Development:
 

Build & sustain a conductive work culture within section to enhance productivity of section through involving people for growth & motivating them for implementing new technology, innovation, creative things by way of replicating best and unique practices
 

Setting of SMART and differentiating Goals Setting aligning with Unit and Business targets, time to time review performance and giving or seeking quality real time constructive feedback on performance appraisal and other areas. Recommending team for Rewards and recognition

without any biasness to DH.
 

Assigning multiskilling tasks for developing them for next role through The 70:20:10 Model for Learning and Development to develop functional and behavioural competencies.

 

Qualification:

 

BE (Chemical)/Diploma (Chemical)